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Implementing Vision Transformers (ViT) vs CNNs for industrial defect detection?


We are building an AI system to detect micro-cracks in semiconductor wafers. Traditional CNNs like ResNet work okay, but we are hearing that Vision Transformers (ViT) handle global context much better. Given the high resolution of our images, is the quadratic complexity of ViT's self-attention a dealbreaker? Should we look at hybrid models like Swin Transformer instead?


   2024-08-12 in AI and Deep Learning by Thomas Wright | 7226 Views


All answers to this question.


For high-resolution industrial tasks, a standard ViT is often inefficient because the attention mechanism scales quadratically with the number of patches. However, Swin Transformers (Shifted Window) are a perfect middle ground. They compute attention within local windows but shift those windows to provide hierarchical representation, similar to a CNN’s receptive field growth. In 2024, we switched from a heavy CNN ensemble to a Swin-B model for a similar quality control task and saw a 12% improvement in the mAP (mean Average Precision) for very small, non-local defects.

   Answered 2024-08-15 by Patricia Lewis


Are you planning to deploy this model on the edge or in the cloud? ViT architectures often require significantly more data and longer training times to outperform a well-tuned CNN. Do you have a labeled dataset in the range of 100k+ images, or are you relying on pre-trained models and fine-tuning with a smaller niche dataset?

   Answered 2024-08-17 by Steven Harris

  • Steven, we are deploying on-prem with NVIDIA Jetson Orin modules. Our dataset is around 50k images, but we use heavy data augmentation. Your point about data hunger is well-taken; we noticed the ViT was overfitting early on. We’ve decided to start with a "ConvNeXt" architecture first—it’s a CNN that uses many of the ViT's design choices. It seems more robust for our current data scale while still providing that modern performance boost.

       Commented 2024-08-19 by Thomas Wright


If the "cracks" are very small, make sure you aren't downsampling too much. Using a "Sliding Window" approach for inference can help maintain the detail regardless of the model architecture.

   Answered 2024-08-20 by Barbara Scott

  • I agree with Barbara. For semiconductor defects, the features are often just a few pixels wide. Downsampling is the enemy of accuracy in this specific domain.

       Commented 2024-08-21 by Patricia Lewis



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